Club Car Brake Drum Removal Guide

Removing the Brake Drum from a Club Car A Step-by-Step Guide

When it comes to maintaining your Club Car golf cart, understanding how to remove the brake drum is a crucial skill. Whether you're addressing brake issues, replacing worn-out components, or performing routine maintenance, this guide will provide you with a clear, step-by-step process to ensure a successful brake drum removal.

Tools You Will Need 1. Wrench set 2. Screwdriver 3. Pliers 4. Hammer (optional) 5. Brake drum puller (recommended for stubborn drums) 6. Clean cloths and brake cleaner

Step 1 Safety First Before starting any work, ensure your golf cart is parked on a flat surface and the ignition is off. Engage the parking brake to prevent any movement during the repair process. It's advisable to wear safety goggles and gloves to protect yourself from debris.

Step 2 Lift the Kart Using a jack, lift the rear wheel of the Club Car where you will be removing the brake drum. Secure the vehicle with jack stands to ensure stability while you work. Never rely solely on the jack for support.

Step 3 Remove the Wheel Start by loosening the lug nuts with a wrench. It’s easier to do this while the wheel is still on the ground. Once they are loose, lift the wheel off your Club Car and set it aside. This will expose the brake drum.

Step 4 Examine the Brake Assembly Take a moment to inspect the brake assembly. Look for any visible damage, wear, or debris that might affect the removal of the drum. Cleaning the area with brake cleaner can help you see better and prepare for the task.

club car brake drum removal

Step 5 Remove the Brake Drum To remove the brake drum, you may need to first remove the retaining screws if your model has them. Use a screwdriver to take these out. If the drum appears stuck, gently tap it with a hammer to loosen it. It is advisable to strike the drum's face (not the edges) to avoid causing damage.

If the drum remains stubborn, a brake drum puller may be necessary

. Attach the puller to the brake drum according to the manufacturer's instructions and turn the center screw to apply even pressure until the drum releases.

Step 6 Inspect the Brake Components Once the drum is off, inspect the brake shoes, springs, and other components for wear and tear. If any parts show significant wear, it’s best to replace them before reassembling everything.

Step 7 Prepare for Reassembly Before reassembling, clean all components thoroughly with a clean cloth and brake cleaner. Make sure to remove any dirt or grease, which could affect braking performance.

Step 8 Reattach the Drum and Wheel Install the brake drum back onto the hub, ensuring it fits snugly. Replace any retaining screws you may have removed. Then, put the wheel back on, tightening the lug nuts in a star pattern for even distribution.

Step 9 Lower the Golf Cart Carefully remove the jack stands and lower the golf cart back to the ground. Once it’s securely down, ensure the lug nuts are tightened to the manufacturer's recommended specifications.

Conclusion Removing and replacing the brake drum on your Club Car is manageable with the right tools and a bit of patience. Regular maintenance will keep your golf cart running smoothly and ensure your safety while on the course. Always refer to your owner’s manual for specific instructions related to your model, as procedures may vary.