How to Assemble Rear Drum Brakes A Comprehensive Guide
Assembling rear drum brakes can seem like a daunting task, especially for those who are new to automotive repair. However, with the right tools, a bit of patience, and this detailed guide, you’ll be able to complete the job efficiently and effectively. Whether you are replacing old, worn-out components or performing routine maintenance, this article will walk you through the assembly process step-by-step.
Tools and Materials Needed
Before you get started, it is crucial to gather all the necessary tools and materials. Here’s a list of what you will need
- Tools - Jack and jack stands - Lug wrench - Brake drum puller (if necessary) - Socket set - Screwdriver set - Pliers - Brake spring tool - Clean rags - Brake cleaner
- Materials - New brake shoes - New brake springs and hardware - New drum (if needed) - Brake lubricant
Step-by-Step Assembly Process
Step 1 Preparation
Begin by ensuring the vehicle is in a safe position. Park on a flat surface, engage the parking brake, and loosen the lug nuts on the rear wheels before lifting the vehicle with a jack. Once elevated, secure the vehicle on jack stands. Remove the lug nuts and take off the rear wheels to expose the drum brake assembly.
Step 2 Remove the Brake Drum
If the brake drum is stuck due to rust or debris, you may need to use a drum puller to safely detach it. If it comes off easily, clean the surface of the drum with brake cleaner and a clean rag to remove any dust or grime. Inspect the drum for wear; if it is excessively worn or scored, consider replacing it.
Step 3 Remove the Old Brake Shoes
Next, remove the old brake shoes. Start by detaching the springs and hardware using a brake spring tool or pliers. Pay close attention to how the springs are arranged, as you will need to install the new components in a similar manner. Disconnect any retaining clips and carefully remove the brake shoes from their mounts.
Step 4 Install New Brake Shoes
Once the old shoes are removed, it’s time to install the new ones. Start by placing the new brake shoes in position. Ensure they are correctly aligned with the mounting points. Install the new hardware and springs, referring to the layout you observed when removing the old components. Use the brake spring tool to secure the springs in place, ensuring they are tightly fitted.
Step 5 Reattach the Brake Drum
With the new brake shoes installed, carefully slide the brake drum back over the shoes. It should fit snugly but not be overly tight. If the drum does not slide on easily, check the alignment and ensure nothing is obstructing the path. Once the drum is in place, spin it to ensure it moves freely.
Step 6 Final Adjustments
Before reassembling the wheel, you may need to adjust the brake shoes. Most drums are equipped with an adjustment mechanism. This can typically be accessed through a small hole in the back of the drum. Adjust the shoes outward until they just lightly contact the drum, ensuring that they will engage properly once you start driving.
Step 7 Reassemble the Wheel
Once everything is in place and adjusted, it’s time to put the wheel back on. Place the wheel on the hub and hand tighten the lug nuts. Lower the vehicle from the jack stands, and then tighten the lug nuts to the manufacturer's specifications using a torque wrench.
Conclusion
Assembling rear drum brakes requires attention to detail and a methodical approach. By following these steps and ensuring you have all the right tools and components, you will regain your vehicle’s braking performance. Remember, if at any point you feel uncertain about the process, consult a professional mechanic. Your safety and that of others on the road is paramount, so don’t hesitate to seek help when needed. Happy driving!