Understanding and Repairing Drum Brakes A Comprehensive Guide
Drum brakes are a vital component of many vehicles, playing a crucial role in safety and performance. While disc brakes have gained popularity in modern vehicles, drum brakes remain prevalent, especially in older models and on the rear wheels of some newer cars. Understanding how drum brakes work and how to repair them effectively can save vehicle owners time and money. This article delves into the workings of drum brakes and provides a step-by-step guide to repairing them.
How Drum Brakes Work
Drum brakes consist of several key components the brake drum, brake shoes, springs, and the wheel cylinder. When the driver applies the brakes, hydraulic pressure from the brake fluid causes the wheel cylinder to push the brake shoes outward against the inner surface of the drum. The friction generated slows down the vehicle, eventually bringing it to a stop.
One of the advantages of drum brakes is that they provide excellent stopping power and are less prone to fading, making them effective in situations where sustained braking is necessary. However, they are also more susceptible to heat buildup and wear, which can lead to decreased performance over time. Thus, periodic inspection and maintenance are essential.
Common Issues with Drum Brakes
Several issues can affect the performance of drum brakes, including
1. Worn Brake Shoes As the brake shoes wear down, their ability to create friction decreases, leading to reduced braking power.
2. Contaminated Brake Shoes Oil, grease, or brake fluid can contaminate the brake shoes, affecting their performance and leading to a spongy brake feel.
4. Spring Failure The springs that hold the brake shoes in place and help retract them when the brake is released can weaken or break, leading to improper operation.
5. Wheel Cylinder Leaks A leaking wheel cylinder can lead to a loss of hydraulic pressure, resulting in reduced braking effectiveness.
Repairing Drum Brakes A Step-by-Step Guide
1. Gather Necessary Tools and Materials Before starting the repair, ensure you have the following tools a jack and jack stands, a lug wrench, a brake drum puller (if needed), a brake shoe replacement kit, new springs, brake cleaner, and a basic mechanic’s toolset.
2. Safety First Make sure the vehicle is parked on a flat surface and the parking brake is engaged. If applicable, loosen the lug nuts slightly while the wheel is still on the ground.
3. Remove the Wheel Use the lug wrench to remove the lug nuts completely and take off the wheel to gain access to the drum brakes.
4. Inspect the Drum and Shoes Check the brake drum for wear and scoring. If the drum is severely damaged, it may need to be resurfaced or replaced. Next, inspect the brake shoes for wear. If they are worn down to the manufacturer’s specifications, they will need replacing.
5. Remove the Brake Drum If the drum is stuck, a drum puller may be necessary. Carefully remove any retaining clips or screws that secure the drum in place.
6. Replace Brake Shoes Take note of the configuration of the old brake shoes and remove them from their mounting points. Install the new shoes, ensuring that they are oriented correctly and that all springs and retaining clips are securely fastened.
7. Clean and Inspect Components Use brake cleaner to remove dust and debris from the drum and other components. Inspect the wheel cylinder for leaks and ensure that all springs and hardware are in good condition.
8. Reassemble Once everything has been inspected and cleaned, reassemble the brake drum onto the axles, and ensure all hardware is tightened to the manufacturer’s specifications.
9. Reinstall the Wheel Place the wheel back onto the hub, hand-tighten the lug nuts, lower the vehicle, and finally tighten the lug nuts in a crisscross pattern to ensure an even fit.
10. Test the Brakes Before taking the vehicle on the road, pump the brakes a few times to ensure proper function and to seat the new brake shoes.
Conclusion
Repairing drum brakes is a manageable task for anyone with basic mechanical skills. With the right tools, knowledge, and safety precautions, you can effectively maintain your vehicle's braking system. Regular inspections and timely repairs not only prolong the lifespan of drum brakes but also ensure driving safety. Whether you’re a seasoned mechanic or a DIY enthusiast, understanding your vehicle’s braking system is essential for safe and efficient driving.